Technology is at the forefront of the development of many industries, including the textile industry. Some decades ago, the textile industry was seen as lagging in innovation and technological adoption, but with collaborated efforts from the industry itself and technical engineering departments, we are seeing more advances.
One of the greatest technological advances in the textile industry is automatic weaving, thanks to the top textile machinery manufacturers. In weaving technology, a mechanical machine known as a loom is used to manufacture woven fabric through the insertion of warp and weft yarn. But with the new technology of automatic weaving, automatic shuttle looms, and shuttleless looms are being used for weaving. They include advanced methods of holding the yarn, such as a rapier and the gripper. Let us look at the advantages of automatic weaving.
Automatic weaving ensures consistency in the fabric’s quality, less resetting times during production, the fast position of oriented supply of weft threads aligning with color selection, and increased machine cycle times. Automatic weaving boosts the processes involved in the production that is computerized machine control, automatic pick repair of weaving functions, mechanical process control on the slasher, and programmed warp breakage locator. The automated processes result in higher productivity.
Simplified manufacturing processes
Textile engineering has also ensured that automatic weaving machines lead the way in utilizing computer-aided designs, bi-directional communication, and artificial intelligence to simplify the production processes. A computer-aided design helps create the fabric for production, and the design is transmitted over a network to the production machines for production. Or better still, design instructions can be sent over a network to an automatic weaving machine located elsewhere in the world. That simplifies instructions for the optimal production process to take place.
Easy control of manufacturing machines
Automatic weaving means that the workers can control the machines electronically. That means the machines are user-friendly and can produce fabrics at higher speeds. Automated weaving makes it possible to reduce downtime due to more involvement of machines, the use of the optical and laser to detect warp break, the inspection of fabric on the loom, quick styles, and warp beam change. There is less manual work involved in weaving, and production is five to ten times faster than it was a decade ago.
Easy management of operations
Automated weaving includes sizing machine control systems. They offer a suitable management mechanism to ensure that all the warps are sized identically under the typical operating conditions. Monitoring and control mechanisms can also be incorporated in the weaving mills computer network. For instance, the implementation of computer control in automatic looms simplifies instructions resulting in optimum operations.
Optimized to meet a wide range of needs
Automatic weaving machines are optimized to meet a wide range of needs. Although weaving is only partially automated, more research is ongoing to produce machines with exceptional electronics to make them more versatile.
The bottom line
Several countries, including China, are the active manufacturers and exporters of automatic weaving machines worldwide. Automated weaving is rapidly gaining momentum as more automatic, and nonautomatic looms are suited for various needs. All in all, textile manufacturing sectors need to encourage automation to ensure quality production of fabric in less timelines.